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WHAT IS PROCESS SIMULATE?

20240411_Solution

Process Simulate is an integrated digital factory tool that evolved from a robot simulator and uses 3D CAD data to simulate the work of robots, automatic machines, PLCs, and people. We highly accurately verify work efficiency, workload, and work time by considering robot introduction, offline teaching, and human work settings. It also enables continuous production simulation of conditional branching using PLC control, and debugging of operational logic using actual machine PLC signals, making it possible to completely reproduce all behaviors within the factory, creating a true digital factory.

Features

Accurate simulation and offline teaching of all typical industrial robots Compatible robot manufacturer:

New controllers such as FANUC※1, Yaskawa※1, Kawasaki Heavy Industries※1, Fujikoshi※1, KUKA※1, ABB※1, COMAU, DENSO, Panasonic, EPSON, UNIVERSAL, and others are also supported in sequence.

※1: Accurate Process Simulate robot models are provided by robot manufacturers for a fee or free of charge.

Accurately reproduce automatic machines, hands, jigs, and conveyance devices other than robots

Templated kinematics definition

You can easily define clamps for jigs, robot hands for link mechanisms, welding guns for opening and closing guides, etc.

Abundant optional functions

Advanced automation and robotic application options
Welding_0

Welding

・Arc
・Laser
・Spot
Material-Handling_0

Material Handling

・Dispensing
・Machine loading
・Packaging
・Pick-n-place
Others_0

Others

・Deburring
・Gluing
・Grinding
・Milling
・Polishing
・Sealing
・Water jet cutting

HUMAN Simulation Function

Verification of work efficiency, workload, working time, also compatible with VR and motion capture

Using the TSB (Task Simulation Builder) function, human tasks can be defined with simple and intuitive operations.

If walking is involved, walk while avoiding pre-specified obstacles.

HUMAN

Application Examples

Robotics Simulation @ Automotive

“The share of the total robot supply in 2012 was about 40%”

Station spot welding

Zone Control Simulation

Robotics Simulation @ Electronics

The share of the total robot supply in 2012 was about 21%”

White goods assembly

Dual arm computer assembly

Robotics Simulation @ Metal & Machinery

“The share of the total robot supply in 2012 was about 9%”

Sheet metal arc welding

Part linishing & polishing

Robotics Milling